Is your current grinding equipment failing to deliver that silky-smooth texture your customers crave? This was the exact hurdle facing a premium food processing company in the United Arab Emirates before they upgraded to our specialized peanut butter colloid mill.
By replacing their outdated stone grinders with our advanced shearing technology, the client successfully bridged the gap between artisanal flavor and industrial efficiency. This investment in a professional colloid mill machine allowed them to produce ultra-fine peanut butter and sesame paste with zero graininess.
The result was an immediate boost in product quality, allowing them to secure contracts with high-end hotels and supermarkets across Dubai.
Customer Background and Needs Analysis
The UAE is a cosmopolitan hub with a diverse culinary scene that demands high-quality food products. The client, based in Dubai, specializes in producing natural nut spreads. However, with the rising demand for premium, additive-free products, their existing equipment struggled to process nuts into a smooth enough consistency, often overheating and spoiling the flavor.
They urgently needed a peanut butter grinder capable of superfine grinding that could handle oily materials like roasted peanuts and sesame seeds without clogging. Their specific requirement was a machine that could operate continuously in a high-temperature environment and comply with the strict hygiene standards of the Dubai Municipality.
Our Solution
To help the client achieve the “melt-in-your-mouth” texture they desired, we recommended our Split-type Colloid Mill Machine equipped with a circulation pipe system. This design is perfect for liquid and semi-liquid materials. The solution works by passing the peanuts through a high-speed rotating rotor and a stationary stator, where strong shear forces pulverize the nuts into a micron-level paste.
We integrated a water-cooling system into the nut butter grinding machine to effectively dissipate the heat generated during friction, ensuring the peanut butter retains its natural aroma and nutrients—a crucial factor for their “all-natural” brand positioning.
Product Advantages
Our peanut grinding equipment was selected for its precision and sanitary design. The entire contact surface is made from food-grade 304 stainless steel, ensuring corrosion resistance and easy cleaning, which is essential for meeting UAE food safety regulations.
A key advantage for this client was the machine’s adjustability; the gap between the stator and rotor can be micrometer-adjusted to control the fineness of the final product.
The added circulation pipe allows the industrial peanut butter machine to recirculate the paste for multiple grinding passes automatically, ensuring absolute smoothness.
Customer Feedback and After-Sales
The machine’s performance in Dubai has been outstanding. Upon arrival, our support team provided remote guidance to help the client connect the cooling water system and adjust the grinding gap. The client reported that the sesame paste grinder is incredibly efficient and runs quietly.
They were particularly impressed with the cooling feature, which allows them to run production for longer hours without compromising quality. The client is now producing one of the smoothest peanut butters in the region and has expressed interest in purchasing a second unit to expand their production line for almond and cashew butters.