Mashine ya kuvunja lozi walnut pecan | laini ya kuvunja lozi

The automatic almond shelling line is designed for efficient cracking, shell–kernel separation, and grading of almonds with high kernel integrity.

Based on the same industrial structure as a walnut shelling line, this system is optimized for almond size, shell hardness, and kernel fragility through adjustable cracking gaps and airflow control.

With a processing capacity of up to 500 kg/h, the almond shelling line is widely used in almond kernel processing plants, nut exporters, and further processing lines for sliced almonds, almond flour, and almond butter.

Mashine ya kupanga almond

Mashine ya grading ya drum inayozunguka ndiyo mashine ya kwanza inayotumika kabla ya mashine ya kuvunja almond katika mstari wa kuvunja almond. Inafaa kwa kupanga aina nyingi za matunda ya kavu kama vile almonds, maharagwe ya kakao, maganda ya palm, hazelnuts, maganda ya peach, na badams.

In the food market, people prefer almonds with full kernels and uniform sizes. At the same time, to facilitate almond shelling, almonds often need to be graded first. Thus, an almond sorting machine that can grade the size of almonds has become a necessary processing machine.

Structure of the almond sorting machine

Mashine ya kupanga almond ya drum inayozunguka ina motor, reducer ya kasi, drum inayozunguka, fremu, bandari ya kulisha, na bandari ya kutolea. Screens za viwango tofauti hutenganisha malighafi kwa saizi. Kipenyo cha mashimo ya screen ya drum kinaendelea kupungua kutoka kubwa hadi ndogo. Kipenyo cha mashimo ya kila sehemu ni sawa, ikifanikisha uchujaji wa viwango vingi na usahihi wa juu wa uchujaji. Screen ya roller imepangwa kwa mwelekeo wa mwinuko na imewekwa kwenye fremu ili kuwezesha kutolewa.

Mchakato wa kazi

Baada ya nyenzo kuingia kwenye kifaa cha drum, nyenzo kwenye uso wa screen zinageuka na kuzunguka kutokana na mwinuko na mzunguko wa kifaa cha drum. Nyenzo zinazohitimu zinatolewa kupitia bandari ya kutolea kwenye sehemu ya chini ya mwisho wa nyuma wa drum, na nyenzo zisizohitimu zinatolewa kupitia bandari ya kutolea kwenye mkia wa drum. Kutokana na kugeuka na kuzunguka kwa nyenzo kwenye drum, nyenzo zilizokwama kwenye mashimo ya screen zinaweza kutolewa ili kuzuia mashimo ya screen kuzuiliwa.

Kigezo

Mashine ya kuvunja almond

Mashine ya kuondoa ganda la almond inaweza kuvunja maganda ya matunda magumu ya kavu kama vile almonds, palm, walnuts, hazelnuts, karanga za pine, na chestnuts kwa kiwango cha juu cha kuondoa ganda.

The almond huller machine has different types: single-stage or three-stage. The single-stage type is often connected with an almond grading machine. The three-stage type can realize 3-grade sorting, shell cracking, and the separation of kernels from shells at the same time. It is usually paired with a shell kernel separator.

Mashine ya kutenganisha ganda na kiini

After breaking the almond shells with the almond cracking machine, it is necessary to use a shell kernel separator to get pure almond kernels. The shell kernel separating machine is also applicable to other nuts, including walnuts, hazelnuts, cashew nuts, pine nuts, palm, etc.

Muundo na kanuni ya kufanya kazi

Mashine ya kutenganisha ganda na kiini ina hopper ya kulisha, mashabiki, na fremu, screen ya kutenganisha uzito maalum, mfumo wa uhamasishaji wa eccentric, n.k. Mashine inatumia tofauti ya uzito kati ya karanga na ganda lililovunjika na hewa inayopita kupitia pengo la mashine ili kukuza kutenganishwa vizuri kwa ganda na karanga. Kutenganisha bora kunaweza kufanikishwa kwa kurekebisha ukubwa wa bandari ya hewa na mwelekeo wa mwili wa screen inayovibrisha.

Nyenzo zinapelekwa kwa mikono na kuanguka kwenye screen ya kutenganisha uzito maalum. Baada ya nyenzo kupitishwa, nyenzo nzito zinaelekea juu kutoka kwenye screen ya kutenganisha na kutolewa kupitia bandari ya nyenzo. Nyenzo nyepesi zinaelekea chini kutoka kwenye uso wa screen na kutolewa kupitia bandari ya nyenzo.

Aina mbili za kutenganisha ganda na kiini

Mashine ya kutenganisha ganda na kiini ya mashabiki mmoja

Mashine ya kutenganisha ganda na kiini ya mashabiki mmoja yenye kiwango cha juu cha kutenganisha cha 95-98%.

Mashine ya kutenganisha ganda na kiini ya mashabiki wawili

Mashine ya kutenganisha ganda na kiini ya mashabiki wawili yenye udhibiti wa kasi wa mzunguko na kasi ya upepo inayoweza kurekebishwa (kiasi cha kutenganisha cha 95-98%).

Advantages of the shell kernel separator

• Kiwango cha juu cha kutenganisha: zaidi ya 95-98%
• Kutoa kubwa: 400-1000kg/h
• High cleaning rate: over 95.5%
• Muundo wa busara na wa kompakt
• Kelele za chini, operesheni rahisi, utendaji thabiti

Taarifa za kiufundi

Njia za uendeshaji

1. Kabla ya kutumia vifaa, angalia ikiwa sehemu kuu zimeharibiwa na ikiwa sehemu zinazounganisha zimelegea wakati wa usafirishaji.
2. Unganisha chanzo cha nguvu na kuanzisha motor. Mwelekeo wa kuendesha unapaswa kuwa sawa na mwelekeo ulioonyeshwa.
3. Observe whether the machine operates stably without abnormal sound. If the machine operates with an abnormal sound, stop the machine immediately for inspection.
4. Wakati wa uzalishaji, daima angalia nafasi kati ya umbali wa kuendesha na pande zote mbili. Baada ya marekebisho sahihi, ikiwa kuteleza kunapatikana, shikilia bolt ya kurekebisha kwa wakati mmoja.
5. Before starting up and feeding, close the handle of the retaining gate at the outlet, and do not allow the materials to flow out temporarily. After the materials on the screen surface gradually rise, slowly open the retaining gate, and the materials can flow out in sequence.
6. In the process of work, the mixture of almond, walnut kernel, and broken shell must be covered with sieve pieces to make the material form a layer about 2cm thick on the sieve surface, to achievea better separation effect, that is, there is a baffle at the discharge port of the sieve body. The baffle can be opened for discharge only when the mixture fills the sieve body.
7. Ikiwa haiwezi kutenganisha malighafi, tafadhali rekebisha mwelekeo wa screen na ukubwa wa bandari ya hewa ya mashabiki ili kufikia athari bora ya kutenganisha.

Makala zinazohusiana

Mashine ya kuvunja karanga za macadamia iliyosakinishwa Kenya

Mashine ya kuvunja karanga za macadamia nchini Kenya inaweza kupima ukubwa, kufungua maganda ya aina mbalimbali za karanga, na kutenganisha maganda na yai kwa ufanisi mkubwa.

For more details about the almond cracking machine or almond cracking line, please feel free to contact us.